Paperback

Published: 27/03/2009

Extent: 240 pages

Illustrations: 385

Series: GDES

 

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Summary:
OCR Design and Technology for GCSE: Resistant Materials is endorsed by OCR for use with the OCR Design and Technology for GCSE Resistant Materials specification. Underpinning theoretical knowledge is described using clear language, concise explanations and numerous full-colour illustrations. This knowledge is then referenced to each of the GCSE units, to ensure that both practical and examined work demonstrates a thorough understanding of the topic.

Written by a team of senior examiners, this text encourages the innovation and creativity that are at the heart of the new OCR specifications. As such, the material has been created to help foster understanding and problem-solving. Illustrations, photographs and exemplar student projects are generously placed throughout the carefully designed text, to ensure students are fully engaged and motivated. The structure of the text fully reflects the modular nature of the GCSE and its inherent flexibility.

• Will aid the non-specialist teacher
• Highly visual, full-colour and accessible approach to ensure that these books are at the heart of classroom learning
• Senior examiners will provide hints, tips and guidance on good practice and how to avoid common candidate mistakes, particularly with regard to coursework
• The first OCR-specific text will guide students and teachers through the new requirements

Table of Contents:
Overview – about this book
Knowledge and Skills
Chapter 1 Designing and Production Planning
1.1 Identification of a design need
1.2 Analysing a design brief
1.3 Existing product analysis
1.4 Research, data and analysis
1.5 Developing a design specification
1.6 Generating ideas and communicating design
1.7 Modelling and trialling techniques
1.8 Digital Media and new technologies
1.9 Production planning
1.10 Material selection
1.11 Critical evaluation skills
Chapter 2 Materials
2.1 The general classification of Resistant Materials
2.1.1 Wood
2.1.2 Metal
2.1.3 Plastics
2.2 Performance characteristics of Resistant Materials
2.3 Form of materials and their selection
2.3.1 Market forms
2.3.2 Recognise
into other usable forms
2.4.1 The use of heat...
2.4.2 Composite materials...
2.5 The finishing processes applied to Resistant Materials
2.5.1 Metal finishes
2.5.2 Wood
2.5.3 Plastics
2.5.4 Surface
2.5.5 The reasons
2.5.6 The application
2.6 Smart and modern materials
2.6.1 Shape Memory
2.6.2 Be aware
2.6.3 Various
2.7 Environmental and sustainability issues
2.7.1 Selection of materials
2.7.2 Application
2.7.3 Life Cycle
2.7.4 Design for disassembly
2.7.5 The concept
2.8 Pre-manufactured components
2.8.1 Screws, nails...
2.8.2 Knock-down...
2.8.3 Hinges...
Chapter 3 Tools, Equipment and Processes
3.1 Processes used in product manufacture
3.1.1 Preparing
3.1.2 Wasting
3.1.3 Deforming
3.1.4 Fabricating
3.1.5 Reforming
3.1.6 Systems and control
3.2 Tool selection – effective and safe use
3.3 Alternative methods of production
3.4 Safety checks on electrical equipment
3.5 Safety checks on machines
Chapter 4 Computer Applications
4.1 Use of CAD packages in school
4.2 On-screen modelling and image manipulation
4.3 Text, database and graphics software
4.4 Storing and sharing data
4.5 Applications of CAD/CAM
4.5.1 Design
4.5.2 Models and prototypes
4.5.3 One-off and quantity production
4.6 Computer Numerical Control (CNC) Machines
Chapter 5 Industrial Production
5.1 Basic commercial production methods
5.2 Applications of CAD/CAM
5.3 Concept of Rapid Prototyping
5.4 Globalisation
Chapter 6 Health and Safety
6.1 Designer responsibilities
6.2 Personal safety
6.2.1 Personal
6.2.2 Machine guards
6.2.3 Dust
6.2.4 Waste disposal
6.2.5 Accidents
6.3 Risk Assessment
6.4 COSHH
6.5 Safety symbols
Chapter 7 Quality
7.1 Quality of Design
7.2 Quality of Manufacture
7.3 Relationship between material and manufacturing process choice and quality
7.4 Dimensional accuracy
7.5 Tolerance
7.6 Quality control
Structure of Examination and Controlled Assessment
Chapter 8 Unit A561: Introduction to Designing and Making
Chapter 9 Unit A562: Sustainable Design
Chapter 10 Unit A563: Making Quality Products
Chapter 11 Unit A564: Technical Aspects of Designing and Making

About the Author(s):
Dave Carlson, Steve Pinnock and Harry King are senior examiners for GCSE Design and Technology: Resistant Materials

Readership:
OCR GCSE Design&Technology: Resistant Materials students